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How CNC Machine Shops Drive Innovation in Manufacturing

2024-11-01

Did you know the CNC industry market is expected to reach 84.5 billion USD by 2028, thanks to the CNC machine shops⸺major reason behind this impressive figure? CNC machine shops are essential in modern manufacturing, delivering unmatched precision in machining processes.

Utilizing advanced computer numerical control technology, these shops produce intricate parts and components with high accuracy, minimizing errors and waste.

However, selecting the right CNC machine shop is crucial. At Royal Yangsen, we specialize in advanced CNC machining solutions, ensuring precision and quality across diverse sectors.

Stay with us to explore CNC machine shops and their role in innovation and development.

 

Role Of CNC Machine Shops

CNC machine shops bring designs to life by producing complex parts for the aerospace, automotive, and medical industries. By blending human expertise with cutting-edge technology, CNC machining achieves high levels of accuracy, meeting the economic demands of precision manufacturing.

CNC machine shops have become indispensable in today’s developing world, where even minor deviations can lead to significant costs. The core of these processes lies in CNC machine, which offer unmatched precision and versatility. These tools are the driving force behind the efficiency and consistency that modern manufacturing demands.

 

Why CNC Machine Shops Are Essential

No one can underestimate the importance of CNC machine shops. These shops are high technology and skilled laborers using advanced technology to manufacture parts demanded in excellent quality.

CNC machining offers precision, accuracy, and the ability to repeat the same process, which benefits industries that require standards to be set and met more tightly. CNC machine shops experience a kind of industrial innovation that cuts the time used in production and prevents errors as much as possible.

Advanced engineering designs allow complicated sections of the part to be generated with precision and minimum possibility of flaws caused by human interpolation. From developing a product prototype to making the final product for the rapidly growing market, CNC machine shops make the realization of manufacturing dreams possible.

 

Services Offered By CNC Manufacturing Industries

A CNC manufacturing industry provides a diverse range of services to cater to different industries’ unique requirements:

Milling: A CNC shop uses rotating cutting tools to cut, machine, and shape materials such as metals, plastics, and wood. This process is essential for manufacturing complex components in the aerospace and automotive industries.

Turning: CNC turning is a process of cutting a rotating workpiece with a cutting tool applied through a lathe; it is suitable when making cylindrical parts such as shafts, screws, bolts, and rods.

Drilling: CNC drilling also helps to avoid misplacement of holes and gives uniformity in terms of positioning of holes and that the product meets the required standard.

Cutting: Water jets and laser cutting technologies enhance product cutting because they control cutting-edge pressure, so material strength is not compromised.

These services are tailored to meet industry needs, allowing organizations to produce specialized components or obtain large volumes through standardized outputs.

 

CNC Machine Shops and Manufacturing Efficiency

Flexibility is an important parameter in today’s production, and CNC machine shops are built to maximize this.

Unlike manual methods involving hands, these CNC machines operate 24/7 to produce full-fledged parts at incredible speed. This operation also increases production cycles, contributing to shorter delivery periods and costs.

CNC machine shops can take credit for decreasing rather sharply the time taken to setup. With the software type of system, once a design has been encoded, the computer can reproduce as many without readjustment.

This efficiency minimizes production delays, contributing to faster time-to-market.

Traditional methods may require trial-and-error iterations, but CNC machines cut precisely where needed, reducing resource consumption and enhancing sustainability.

Additionally, CNC machining minimizes material waste. Traditional methods may require trial-and-error iterations, but CNC machines cut precisely where needed, reducing resource consumption and enhancing sustainability.

Royal Yangsen supports various sectors, including aerospace, automotive, and medical, focusing on precision and efficiency, ensuring top-quality results.

 

 

Why Cnc Machining Is A Cost-Effective Solution For Modern Manufacturing

CNC machining is a cost-effective process because it enhances the productivity of the machines used in the workplace.

CNC machine shops provide excellent opportunities for enterprises looking to outsource their manufacturing components at a cheaper rate with quality work. Automation implies minimal human input, cutting down manufacturing costs.

Using raw materials in CNC machines is also efficient and another way of saving in the long run since there is little wastage.

Secondly, fewer production time cycles result in a shorter time between product conception and its availability to consumers.

 

CNC Machine Shops: Leading Changes in the Current Economies

CNC machine shops are foundational to several key industries, supporting innovation and precision:

Aerospace: Components used for aerospace applications are required to conform to great safety and efficiency. CNC machining produces parts and components, such as the turbine blades and engine parts, with high precision.

Automotive: Automakers turn to computer numerical control machine shops to produce automakers through important auto parts, including gears, pistons, and brake systems.

These components should be able to endure a variety of harsh environments, and the methods expounded here guarantee that there is massive production without having to sacrifice quality.

Medical: More often than not, medicine is all about perfect accuracy. Surgical instruments, implants, and prosthetics are manufactured in CNC machine shops and must be precise and constant as the equipment that saves lives depends on them.

 

Precision: The Heart of CNC Machining

Accuracy is inherent in operation with Computer Numerical Control Technology. Especially in such fields as aerospace or healthcare, even small defects in a part can cause catastrophic effects.

CNC machines run with high precision and follow set programs to the curve of micrometers. Such accuracy of the work makes CNC machining essential when it comes to producing the sections required to perform optimally in rigorous environments.

 

CNC Machine Shop and Selection Process

Both seasoned industries and start-ups require a suitable CNC machine shop to take products to market securely. A reputable shop does not only provide advanced technology but also with experienced operators and yields quality.

Here’s what to consider when choosing a CNC shop:

Experience: Any shop that wants to be a one-stop business will need to understand the various issues that might surround various industries.

Technology: Ultra-modern CNC machines provide precision and offer a guarantee for effectiveness.

Customer Support: Good shops are fully transparent and very supportive during the manufacturing process.

Selecting a reputed CNC machine shop guarantees that the final product conforms to the desired quality and lasts longer. When selecting CNC machines, comparing CNC machine price points is essential based on your specific industry needs.

 

Customization and Flexibility in CNC Machine Shops

CNC machine shops excel in standard and custom manufacturing, making them invaluable to various industries. Whether you're developing a prototype or producing niche components, CNC machines offer the flexibility needed to meet diverse project requirements.

One of the benefits of CNC machining is its versatility in dealing with small-scale production runs. This is particularly important for companies requiring small quantities of custom components since specific designs are usually required.

In such instances, it becomes possible to achieve fast responses and alterations with the help of CNC technology, which can help companies optimize their products without the need for extensive, time-consuming corrections.

On the other hand, CNC machine shops are also involved in large-scale production requirements and can deliver consistent quality at high production levels. This blend of customization and standardization distinguishes CNC machining from conventional manufacturing processes.

In addition, CNC machines give high levels of accuracy in the work, meaning that even parts that are a product of customization will be accurate in dimensions. This is especially important to industries like aerospace and medical, where tolerances are the smallest and quality cannot be sacrificed.

However, the flexibility, accuracy, and effectiveness make CNC machine shops an ideal option for any company willing to introduce new products to the market while staying at a reasonable expense.

From creating one prototype to producing many of the same size and shape, any part of a manufacturing project demands flexibility – which is offered by CNC machining.

 

Emerging Trends in CNC Machining

The CNC machining industry is evolving with new technologies driving efficiency and innovation:

● 5-Axis Machining: Traditional CNC machines operate on three axes, but 5-axis machines add two more, allowing for greater precision and creating complex geometries.

● Automation: CNC shops are increasingly integrating automation to boost productivity. Robotic arms and material handling systems enable 24/7 operation with minimal human intervention.

● Sustainability: CNC machining is focusing on reducing material waste and energy consumption. Innovations in software and cutting techniques are improving overall sustainability.

 

Here is a quick comparison between traditional and advanced CNC machines.

Comparison of CNC Machine Features

Feature

Traditional CNC Machines

Modern CNC Machines

Number of Axes

3

Five or more

Software Integration

Limited

Advanced CAD/CAM

Automation

Minimal

High (Robotics/IOT)

Energy Efficiency

Standard

High

 

Looking To The Future Of Cnc Machine Shops

CNC machine shops are well-positioned to define the future of manufacturing. Using Artificial Intelligence in optimization, smart production, and advanced automation will revolutionize manufacturing capability.

Machining will keep getting enhanced by AI algorithms while, on its part, machine learning will forecast when a machine will require repair, thus minimizing the time a machine is out of use.

With the growing influence of IoT as a common platform between industries, CNC machine shops will be vital in shaping a more efficient interconnected manufacturing network.

 

Advanced CNC Machining And CNC Yangsen: A Reliable Collaboration

CNC Yangsen is a trustworthy CNC machine shop where we offer the best tools and solutions for your business requirements.

We offer modern technologies and superb quality CNC manufacturing machines.

In refining these processes and increasing sales leads, we allow businesses, irrespective of the field, including retail, real estate, and insurance, to go through their core business as we take care of their communication lines.

Our solutions eliminate cost issues and other operational inefficiencies, which helps us create a more satisfied customer base to meet changing demands in the current market.

Here are five compelling reasons to choose CNC Yangsen for your innovative CNC machine needs:

1. Cutting-Edge Technology

CNC Yangsen utilizes the latest advancements in CNC technology, ensuring precision and efficiency in every machine. Their innovative designs enhance productivity and reduce operational costs.

2. Custom Solutions

The company offers tailored solutions to meet diverse industry requirements. Whether you need specific functionalities or unique configurations, 

3. Expertise and Experience

CNC Yangsen has several years of operations in the CNC industry and has managed to provide quality machines. It will elicit our talented workforce who can offer quality advice and assistance.

4. Comprehensive Support

CNC Yangsen also ensures that its after-sales customer support services are efficient, including training, maintenance, and troubleshooting to ensure smooth operations.

5. Competitive Pricing

We supply good quality machines at reasonable prices, providing good value for the cash invested. These qualities make CNC Yangsen ideal for helping several businesses since it is both reputed and cheap, depending on the deal cuts.

By choosing CNC Yangsen, you can leverage their innovative solutions to enhance your manufacturing capabilities.

 

The Bottom Line

CNC machine shops are vital in today’s manufacturing landscape, driving innovation and efficiency.

As the industry evolves, these facilities not only produce components but also shape the future of production through advanced technologies like automation, AI, and robotics.

Choosing the right CNC machine shop is crucial for businesses seeking exceptional service, competitive pricing, and faster turnaround times.

As for CNC Yangsen, we have inherited and continue to enhance this quality and reliability concept, which locates us in the leading CNC machining field. The core values of innovation and client satisfaction ensure we accurately shape machine parts with optimum quality.

Shoe Washing Machine Ushers in a New Era of Intelligent Cleaning

2024-10-31

In the fast-paced modern life, everyone desires greater convenience and efficiency in their daily routines. However, mundane tasks like washing shoes by hand can often be a headache. Fortunately, the emergence of commercial shoe washing machines has solved these issues.

As the name suggests, a commercial shoe washing machine is a specialized device designed to clean shoes. Compared to traditional handwashing methods, it offers superior efficiency and cleaning results. Whether it's sneakers, leather shoes, or cloth shoes, a commercial shoe washing machine can tackle them all, leaving them refreshed and renewed.

 commercial shoe washing machines

Firstly, the cleaning effect of a commercial shoe washing machine is truly impressive. It utilizes advanced cleaning technology to penetrate deep into the shoes, removing stains, sweat, and other impurities thoroughly. Additionally, the machine offers various cleaning modes that can be tailored to the material and degree of staining of the shoes, ensuring optimal cleaning results every time.

Secondly, the commercial shoe washing machine boasts impressive work efficiency. Compared to handwashing, it can clean multiple pairs of shoes simultaneously, significantly saving time. For businesses, this means faster processing of large volumes of shoe cleaning demands, enhancing operational efficiency.

Moreover, the commercial shoe washing machine is user-friendly and safe. It features an intelligent operating system that simplifies the entire cleaning process with just a few simple steps. Simultaneously, the machine is equipped with multiple safety protection measures, ensuring no safety hazards arise during use.

 commercial shoe washing machines

The emergence of commercial shoe washing machines has not only transformed our lifestyles but also driven innovative development in the shoe cleaning industry. It has made shoe cleaning simpler, faster, and has enhanced the quality of our lives.

In this era of intelligence and automation, the commercial shoe washing machine undoubtedly serves as a great boon in our lives. Let us embrace this new era of intelligent cleaning and enjoy a more convenient and efficient lifestyle!

How to Produce Foam Materials in Different Colors Using the EPE Foam Extrusion Machine

2024-10-29

The EPE foam extrusion machine is a versatile piece of equipment that enables the production of expanded polyethylene (EPE) foam materials. It can be used to create foam products with various properties, including different colors. So, what is the process of EPE foam extrusion machine producing foam materials of different colors?

 

1. Raw Material Selection:

To produce foam materials in different colors, the first step is to choose the appropriate raw materials. Typically, the base material used in EPE foam production is polyethylene, which is available in different colors. Manufacturers can select colored polyethylene resin pellets according to their desired foam color.

 

2. Mixing and Blending:

The selected colored polyethylene resin pellets are mixed and blended in the EPE foam extrusion machine. This process ensures uniform color distribution throughout the foam material. The machine's mixing section facilitates the fusion of the colored resin pellets, creating a homogeneous mixture.

 

3. Temperature Control:

The EPE foam extrusion machine has precise temperature control mechanisms to achieve consistent foam color. Thermal stability is crucial to prevent color degradation or inconsistencies. Proper temperature control ensures that the foam material retains its desired color during the extrusion process.

 

4. Extrusion Process:

During the extrusion process, the blended resin mixture is heated and forced through a die, which determines the final shape and size of the foam. The die can be customized to produce foam materials with different shapes and thicknesses.

 

5. Cooling:

After extrusion, the foam material exits the die, and it undergoes a cooling process. Adequate cooling is essential to stabilize the foam structure and preserve the desired color. The specific cooling method may vary depending on the machine's design and specifications.

 

6. Cutting and Finishing:

Once the foam material has cooled and solidified, it is cut into the desired shapes and sizes. The EPE foam extrusion machine can be equipped with cutting tools to automate this process, ensuring precision and efficiency. Additional finishing steps, such as laminating or embossing, can be performed to enhance the appearance and functionality of the foam material.

 

EPE foam extrusion machine manufacturers use machines that are able to produce foam materials in different colors. By selecting colored polyethylene resin pellets, ensuring precise temperature control, and utilizing the extrusion and cooling processes effectively, it is possible to create foam products with a wide range of attractive and customizable colors. This flexibility opens up opportunities for various applications, including packaging, insulation, cushioning, and more. With advancements in technology and manufacturing techniques, the EPE foam extrusion machine continues to play a crucial role in the production of high-quality, colored foam materials.

How to Utilize the Environmental Benefits of EPE Foam Sheet?

2024-10-29

EPE pearl foam, also known as pearl cotton, is a new type of material with various environmentally friendly characteristics. Here are some suggestions on how to make rational use of the environmental features of pearl foam:

 

1. **Recyclability**: Pearl foam is a material that can be recycled repeatedly. After the product is packaged or used, it can be reused through recycling channels to reduce environmental impact.

*EPE Recycling Machine 

EPE Recycling machine

 

2. **Shock Absorption**: Pearl foam has good softness and cushioning properties, making it an excellent packaging material for various fragile products, reducing damage during transportation and extending the product's lifespan.

 

3. **Water Resistance**: Pearl foam has almost no water absorption, making it a waterproof material. It can be used for packaging products that require waterproof protection, such as electronic devices and precision instruments.

 

4. **Thermal Insulation**: Pearl foam has thermal insulation properties and can be used in situations that require insulation, such as cold storage and camping equipment.

 

5. **Soundproofing**: The independent bubble structure of pearl foam gives it good soundproofing effects, making it suitable for the production of soundproofing materials or soundproof walls.

 

6. **Processability**: Pearl foam is easy to cut, glue, and mold, allowing it to be made into various shapes and sizes according to needs, such as pearl foam bags and tubes.

EPE Foam pipe machine

7. **Environmental Substitution**: Pearl foam can serve as an environmentally friendly alternative to EPS (expanded polystyrene), reducing white pollution. As EPS has been banned in some countries and regions, the use of pearl foam will help meet environmental requirements.

 

8. **Deep Processing Potential**: Pearl foam can be further processed using laminating machines and composite machines to improve its mechanical strength and added value, such as laminating HDPE film, aluminum-coated film, etc., expanding its application range.

EPE Foam sheet Bonding machine  

 

9. **Aesthetics**: Pearl foam has a smooth appearance and can be colored, offering an aesthetically pleasing effect, suitable for product packaging that requires decorative appearance.

 

10. **Anti-static and Flame-retardant Treatment**: Pearl foam can be treated with anti-static agents and flame retardants to enhance its performance, suitable for situations with special requirements for static electricity and flames.

 

With advancements in technology and manufacturing techniques, the EPE foam extrusion machine continues to play a crucial role in the production of high-quality, colored foam materials.Making rational use of the environmental characteristics of pearl foam can not only reduce environmental pollution but also increase the added value and market competitiveness of products. When designing and selecting packaging materials, consider the characteristics of pearl foam to achieve a more environmentally friendly and economical solution.

If you want to know more machine details, please contact FLY's Machinery

 

The features of hot melt Glue Machine

2024-10-29

The hot melt glue machine can quickly heat up and melt the hot melt glue, turning it into a liquid state, thereby speeding up the bonding process. This fast curing time helps increase production efficiency.

Some advanced hot melt glue machines have precise control systems that allow precise glue application to ensure that the amount of glue is controlled on the areas that need to be bonded.


Product Advantages:


1. The Machine's structure is compact, manufacturing is precise,

2. The machine overall adopts stainless steel materials, corrosion resistant.

3. save glue, improve work efficiency

4. Adjustable speed, smooth operation

5. gluing evenly, not leak glue

Tips when using a hot melt adhesive dispensing machine:

To recognize and master the various models of hot melt adhesives and different technical performance parameters. Different models of hot melt adhesives have different opening, curing, and cooling times. In different regions, the temperature varies while its open, curing time, etc. will also change. To complete the entire bonding process within the melting state of the hot melt adhesive.

The use of hot melt adhesive should not be directly heated with an open flame, must be heated with a spacer set of oil baths or with a sealed electric heating plate heating device. The temperature of the hot melt glue body should be strictly controlled within the range of use, not to arbitrarily change the temperature of the use of glue.

The process of using glue should not be directly mixed with solid glue blocks in the glue-coated work box to prevent the uneven temperature of the glue, poor liquidity, or the phenomenon of not completely melting, resulting in uneven glue application or bonding difficulties affecting the quality.

The amount of glue in the dispensing head to grasp the appropriate amount of glue, not too much to use up, repeated melting of the gel many times, so that its deterioration and aging, viscosity reduction, affecting the adhesion. Also, it can not add too little and not enough, resulting in waiting for melting to affect normal production. Dispensing head, dispensing syringe, or pressure barrel should be cleaned regularly to ensure the cleanliness of the interior, to prevent the precipitation of impurities in the glue, the accumulation of surplus and affect the accuracy of temperature control, to set out the system in the work, check on time, and carefully implement.

 

Contact Fuliyuan Machinery to get mote information.

Rice Color Sorter Solution

2024-10-29

Rice undergoes a series of processes during processing, including milling, polishing, and grading, and the rice color sorter plays a crucial role in this process.

  • Impurity Detection: The rice color sorter can effectively identify and remove impurities from the rice, such as small stones, broken rice, and discolored grains, which is essential for improving rice quality.
  • Color Sorting: Based on the color of the rice, the color sorter can separate normal rice from discolored or moldy grains, ensuring consistent color in the final product.
  • Grading: The rice color sorter can perform precise grading based on different colors and appearance characteristics, meeting the diverse needs of various markets.
  • Loss Reduction: By providing precise sorting, the color sorter can minimize losses caused by impurities or deteriorated rice, thereby enhancing production efficiency.
  • Improving Product Image: Using a color sorter can enhance the visual quality of the rice, strengthening the brand image and increasing market competitiveness, making the product more appealing.
  • Compliance with Standards: Many markets have strict quality requirements for rice, and using a color sorter helps produce products that meet these standards, increasing market access opportunities.

Specific Applications of Color Sorter in the Nut Industry

2024-10-29

Color sorter technology plays a crucial role in the nut industry, enhancing product quality, safety, and efficiency. Here are some specific applications of color sorters in this sector:

1. Removal of Defective Nuts

Spotting Defects: Color sorter machines can detect defects such as black spots, mold, or discoloration on nuts. These defects are often indicators of spoilage or contamination, and removing such nuts helps ensure that only high-quality products reach the market.

Quality Assurance: By eliminating nuts with physical imperfections or undesirable color variations, color sorter improves the overall appearance and quality of the final product, which is essential for maintaining brand reputation and consumer satisfaction.

2. Contaminant Detection

Foreign Object Removal: Color sorter technology can help detect and remove foreign materials such as stones, metal fragments, or wood pieces that may be mixed with nuts. This is crucial for ensuring product safety and preventing potential hazards for consumers.

Mixing with Other Products: In cases where nuts are processed with other products or ingredients, color sorter helps segregate and remove non-nut materials or contaminants.

3. Sorting Different Nut Varieties

Variety Classification: Nuts come in various types and grades, each with distinct color profiles. Color sorter machines can sort nuts based on their color and appearance, which helps categorize different varieties and ensure that each type is packaged and marketed correctly.

Consistency in Product: Sorting nuts by variety ensures that each batch of nuts meets the specific quality standards expected by consumers and helps maintain consistency in product offerings.

 4. Enhancing Aesthetic Appeal

Visual Uniformity: Nuts with inconsistent color or appearance can be unappealing to consumers. Color sorter technology helps ensure the nuts are visually uniform, improving their market appeal and potentially commanding a higher price.

Brand Image: A well-presented product can enhance brand image and consumer trust. Consistently high-quality, visually appealing nuts help reinforce brand reputation and can lead to increased consumer loyalty.

5. Automating Production Processes

Efficiency: Traditional manual sorting of nuts is labor-intensive and time-consuming. Color sorter machines automate the sorting process, significantly increasing production speed and reducing labor costs.

Accuracy and Consistency: An automated color sorter ensures that each nut is assessed based on consistent criteria, leading to more accurate sorting and fewer errors compared to manual methods.

6. Optimizing Product Yield

Minimizing Waste: By effectively separating defective or non-standard nuts, color sorter helps reduce waste and increase the overall yield of marketable products. This contributes to more efficient use of raw materials and improved profitability.

Processing Efficiency: Efficient sorting means that only the best quality nuts are processed further, which can improve the efficiency of subsequent processing stages and reduce the incidence of rework or disposal of substandard products.

7. Practical Examples

Almonds: For almonds, color sorter machines can sort out those with defects such as dark spots or off-color kernels. This helps ensure that only premium almonds are packaged and sold.

Cashews: Cashew processing benefits from color sorter by removing broken or discolored nuts, ensuring that only whole, high-quality cashews are included in the final product.

Pistachios: Color sorter technology helps to identify and remove pistachios that are improperly colored or have shell defects, improving the overall quality and appearance of the product.

In summary, color sorter technology in the nut industry not only ensures higher quality and safer products but also enhances operational efficiency and product appeal. Its applications help producers meet consumer expectations and maintain a competitive advantage in the market.

The Working Principle of The Color Sorter

2024-10-29

Color Sorter is a highly efficient automated device widely used in food processing, mining, and chemicals to ensure product quality. Its working principle can be divided into the following key steps:

  1. Feeding System: The materials to be sorted are delivered to the feed inlet via a conveyor belt. The feeding device starts vibrating, spreading the material evenly on the feed chute. Under the action of the vibrating chute, the material automatically forms a continuous linear arrangement and enters the photoelectric detection system at a constant speed.
  2. Photoelectric Detection System: The machine is equipped with an LED light source inside, providing stable and uniform illumination for the material to ensure the most accurate color is displayed during detection. High-resolution cameras and sensors capture images of the material under specific lighting and send them to the image processing center for identification.
  3. Image Processing System: The acquired images are transmitted to the control system. Hawit’s independently developed algorithm analyzes the color, shape, and size characteristics of each object. Using this algorithm, the system compares the material's features with preset standards (such as color differences between qualified and defective products) to quickly identify the materials that need to be removed.
  4. Execution System: Once defective material is detected, high-pressure air valves control the opening and closing of high-pressure gas according to preset instructions. The air nozzles then blow the non-compliant material into the waste bin.
  5. Output System: After processing, the finished products and waste are separately sorted into different discharge outlets, ensuring efficient sorting is achieved.

Bicycle Lamp Reliability Test

2024-10-25

Bicycle Lamp Reliability Test

Bicycles are in the social environment of high oil prices and environmental protection, with environmental protection, fitness, slow living... Such as multi-functional recreational sports equipment, and bicycle lights are an indispensable and important part of bicycle night riding, if the purchase of low-cost and not after reliability test of bicycle lights, riding at night or through the tunnel failure, not only for the rider has a serious threat to life safety, For driving, collision accidents can occur because the driver cannot see the cyclist, so it is important to have bicycle lights that pass the reliability test.

Reasons for bicycle lamp failure:

a. Deformation, embrittlement and fading of lamp shell caused by high temperature of lamp

b. yellowing and embrittlement of lamp shell caused by outdoor ultraviolet exposure

c. Riding up and down the hill due to high and low temperature changes in the environment caused by lamp failure

d. Abnormal power consumption of car lights

e. Lights fail after a long time of rain

f. Hot failure occurs when the lights are lit for a long time

g. During riding, the lamp fixture drags loose, causing the lamp to fall

h. Lamp circuit failure caused by road vibration and slope

Bicycle lamp test classification:

Environmental test, mechanical test, radiation test, electrical test

Initial characteristic test:

Take any 30, light the lamp with DC power supply according to the rated voltage, after the characteristics are stable, measure the distance between the current and the optical center, less than 10 defective products are qualified, more than 22 are unqualified, if the number of defective products is between 11 and 22, another 100 samples are collected for testing, and the number of defective products under the original inspection is qualified when the number is less than 22. If the number exceeds 22, it is disqualified.

Life test: 10 bulbs passed the initial characteristic test, and 8 of them met the requirements.

Bicycle test speed: simulated 15 km/h environment

High temperature test (temperature test) : 80℃, 85℃, 90℃

Low temperature test: -20℃

Temperature cycle: 50℃(60min)→ normal temperature (30min)→20(60min)→ normal temperature (30min), 2cycle

Wet heat test: 30℃/95%R.H/48 hours

Stress screening test: High temperature: 85℃←→ Low temperature: -25℃, dwell time: 30min, cycle: 5cycles, power on, time: ≧24h

Shell salt spray test: 20℃/15% salt concentration/spray for 6 hours, determination method: the surface of the shell should not occur obvious rust

Waterproof test:

Description: The IPX rating of rainproof lamps needs to be at least IPX3 or above

IPX3(Water resistance) : Drop 10 liters of water vertically from a height of 200CM at 60˚ (test time: 10 minutes)

IPX4(anti-water, anti-splash) : 10 liters of water drops from 30 ~ 50CM in any direction (test time: 10 minutes)

IPX5:3m 12.5L of water from any direction [weak water](test time: 3 minutes)

IPX6:3m Strong spray 30 liters from any direction [strong water, pressure: 100KPa](test time: 3 minutes)

IPX7(Life waterproof) : It can be used for 30 minutes under 1m in water

Vibration test: vibration number 11.7 ~ 20Hz/amplitude: 11 ~ 4mm/ time: up and down 2h, about 2h, 2h before and after 2h/acceleration 4 ~ 5g

Drop test: 1 meter (hand drop), 2 meters (bicycle fall, fall from the frame)/ concrete floor/four times/four sides

Impact test: 10mm flat wooden platform/Distance: 1 m/diameter 20mm mass 36g steel ball free fall/top surface and side once

Low temperature impact: When the sample is cold to -5℃, maintain this temperature for three hours and then carry out the impact test

Irradiation test: long time irradiation brightness test, low voltage irradiation test, light brightness, light color

Bicycle lamp noun sorting:

Thermal Shock Test Chamber

 

Factors causing uneven temperature inside the high and low temperature humid heat test chamber

2024-10-25

Factors causing uneven temperature inside the high and low temperature humid heat test chamber

The high and low temperature damp heat test chamber is the main equipment in temperature and humidity environment testing, mainly used for conducting high and low temperature and humidity tests to evaluate the temperature and humidity resistance of products, so as to ensure that our products can work and operate normally under any environmental conditions. However, if the temperature uniformity exceeds the allowable deviation range during environmental testing in the high and low temperature damp heat test chamber, the data obtained from the test is unreliable and cannot be used as the ultimate tolerance for high and low temperature testing of materials or products. So what are the reasons that can cause temperature uniformity to exceed the allowable deviation range?

1. The differences in the test objects in the high and low temperature humid heat test chamber: If enough test samples that affect the overall internal heat convection are placed in the high and low temperature test chamber, it will inevitably affect the uniformity of the internal temperature to a certain extent, that is, the temperature uniformity. For example, if LED lighting products are placed, the products themselves emit light and heat, becoming a thermal load, which has a significant impact on temperature uniformity.

2. The design issues make it difficult to achieve a uniform symmetrical structure in the internal structure and space of the high and low temperature wet heat test chamber, and an asymmetric structure will inevitably lead to deviations in the uniformity of internal temperature. This aspect is mainly reflected in sheet metal design and processing, such as the design of air ducts, the placement of heating pipes, and the size of fan power. All of these will affect the temperature uniformity inside the box.

3. Due to the different structures of the inner wall of the high and low temperature humid heat test chamber, the temperature of the inner wall of the test chamber will also be uneven, which will affect the heat convection inside the working chamber and cause deviation in the internal temperature uniformity.

4. Due to the different heat transfer coefficients on the front, back, left, right, top, and bottom surfaces of the box wall in the studio, some have threading holes, detection holes, testing holes, etc., which cause local heat dissipation and transfer, resulting in uneven temperature distribution of the box body and uneven radiative convective heat transfer on the box wall, affecting temperature uniformity.

5. The sealing of the box and door is not strict, for example, the sealing strip is not customized and has seams, and the door leaks air, which affects the temperature uniformity of the workspace.

6. If the volume of the test object is too large, or if the position or method of placing the test object in the high and low temperature damp heat test chamber is inappropriate, it will obstruct the air convection inside and also cause significant temperature uniformity deviation. Placing the test product next to the air duct seriously affects the circulation of air, and of course, the uniformity of temperature will be greatly affected.

In summary, all of these points are the main culprits that affect the temperature uniformity inside the high and low temperature humid heat test chamber. We hope that everyone can investigate from these aspects one by one, which will surely solve your confusion and difficulties.

Dear customer:

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